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Fluidized Bed Reactors

Multi-phase reactor systems are widely used in fine chemicals, oil and gas, petrochemical refineries, pharmaceutical, pesticides and in research centres. With the evolving needs of the industry for enhanced productivity and lower cost of production; Amar offers tubular reactor systems in continuous manner for various applications with system integration and automation which maximizes the efficiency and accuracy of research and production operations

Salient Features

  • Fixed Bed Reactor volume from 5cc to 100 litres. Higher volumes optional
  • Designed up to 350 bar & 1200 °C. Higher ratings optional
  • Various MOCs such as Glass, SS 316, Inconel, Hastelloy etc.
  • Explosion proof plants for highly explosive reactions/hazardous area
  • Table-top or skid mounted plants
  • Either a standard or customisable unit can be offered for gas liquid feed combinations, product outlets, series or parallel reactors, multi zone heating furnaces etc. with integrated controls, high level of safety, automation and SCADA software
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Applications And Chemistry

Catalyst testing, oxidation, reforming, hydrogenation, dehydrogenation, liquefaction, Fischer Tropsch process, hydro-cracking, carboxylation, catalyst screening, fluid catalytic cracking (FCC), micro reactor system, syngas reactor system, pyrolysis reactor system, packed bed reactor system, vapour rig system, biomass gasification system, hydro-processing catalyst testing system, catalyst-reduction unit, multi-purpose reactor unit, vapor phase reaction system etc.

Trickle Bed Catalytic Reactor

Trickle bed reactors are extensively used in chemical and associated industries such as petroleum, petrochemical, oil and gas, mineral and coal industries, pharmaceuticals, fine and specialty chemicals, biochemicals, and waste treatment. Applications may vary considerably from industry to industry and may include cracking of large organic molecules into useful desired products, upgrading petroleum feedstock, conversion of unsaturated organics into saturated products, conversion of coal-derived products, conversion of gaseous reactants into fuels, hydrodeoxygenation (HDO) of bio-oils (upgrading), polymerization of monomers for a variety of commodity applications, stripping of unwanted chemicals, purification of feedstocks, manufacturing pharmaceutical and their intermediates, aromatization and dearomatization of organic materials used typically in specialty chemicals, oxidation, demetallization, denitrification, dewaxing, desulfurization, removal of pollutants, and wastewater treatment. Trickle bed reactors are preferred for large volume processes. Scales and key operational characteristics of trickle bed reactors used in different applications cover a broad range.

Salient Features

  • Trickle Bed Reactor volume from 5cc to 100 litres. Higher volumes optional
  • Designed up to 350 bar & 1200 °C. Higher ratings optional
  • Various MOCs such as SS 316, Inconel, Hastelloy etc.
  • Explosion proof plants for highly explosive reactions/hazardous area
  • Table-top or skid mounted plants
  • Either a standard or customisable unit can be offered for gas liquid feed combinations, product outlets, series or parallel reactors, multi zone heating furnaces etc. with integrated controls, high level of safety, automation and SCADA software

Applications And Chemistry

Catalyst testing, oxidation, reforming, hydrogenation, dehydrogenation, liquefaction, Fischer-Tropsch process, hydro-cracking, carboxylation, catalyst screening, fluid catalytic cracking (FCC), micro reactor system, syngas reactor system, pyrolysis reactor system, packed bed reactor system, vapour rig system, biomass gasification system, hydro-processing catalyst testing system, catalyst-reduction unit, multi-purpose reactor unit, vapor phase reaction system etc.

Fluidized Bed Reactor

A fluidized bed reactor system manufactured by Amar ensure even temperature distribution throughout the burning zone, while solid catalyst particles are freely suspended using gas of high velocity.

  • A fluidized bed reactor suspends small particles of catalyst by the upward motion of the fluid to be reacted
  • The fluid is typically a gas with a flow rate high enough to mix the particles without carrying them out of the reactor
  • It is a technology that converts carbon containing Bio solids into syngas. A fluidizing medium, such as air is preheated and is introduced in to the gasifier. The organic solid feedstock, is then fed into the gasifier at a controlled flow rate. With enhancements in technology for green energy, fluidized bed reactors are one of those kind, which converts the solid fuel in to Syngas, which has numerous further applications.

Salient Features

  • Fluidized Bed Reactor volume from 5cc to 100 litres. Higher volumes optional
  • Designed up to 10 bar & 1200 °C. Higher ratings optional
  • Various MOCs such as SS 316, Inconel, Hastelloy etc.
  • Explosion proof plants for highly explosive reactions/hazardous area
  • Table top or skid mounted plants
  • Either a standard or customisable unit can be offered for gas liquid feed combinations, product outlets, series or parallel reactors, multi zone heating furnaces etc. with integrated controls, high level of safety, automation and SCADA software

Applications And Chemistry

Combustion of solid fuels, Pyrolysis reactions, coal gasification, biomass gasification.

Table Top Reactor System (TTRS)

The table top reactor system is very compact & complete semi or fully automated system for vapor phase catalyst evaluation and continuous flow process analysis. The reactor and feed lines are mounted within an isothermal oven.

System Specifications:

  • Reactor Volume: 5-50ml
  • System Pressure: Upto 200 Bar
  • Temperature Rating (Reactor): Upto 650°C
  • Temperature Rating (Oven): Upto 200°C

Description:

Feeding section:

  • Feed streams are provided for 4 reactants (2 liquids, 2 gases), the purge gas and the GC carrier gas
  • Feed lines includes bulk head union connectors, inline filters, metering valve, 3- way ball valve and check valve

Reactor section inside oven:

  • Preheater & vaporizer: This section includes 2 coils for preheating gases and 2 coils for vaporizing liquids
  • Reactor: volume available from 5 – 50 ml
  • Reactor status valve: The optional multiport reactor status valve can permit reactor bypass
  • Sample valve: Sampling valve can be provided for transfer of sample of product to GC unit
  • Back pressure regulator: Manually operated (standard) with optional automatic control

Product collection section:

  • Gas liquid separator: Volumes upto 250 ml will be placed after reactor and before back pressure regulator
  • Heated transfer line: It connects the sample valve to the gas chromatograph unit (supplied by client)

Optional Accessories


 

Gas Pressure Regulator


 

 

Gas Booster


 

 

Digital Preseure Indicator/Controller


 

 

Liquid Metering Pump System


 

Back Pressure Regulator


 

 

Receiver Pot


 

 

Catalyst Filtration & Recycling System


 

 

SCADA Software


 

 

Thermal Gas Mass Flow Meter/Controller


 

 

Coriolis Gas-Liquid Mass Flow Meter/Controller


 

 

Auto Cooling System


 

 

Flow Control Valve


 

 

Condenser


 

 

Pressure Safety Valve


 

Purge Cabinet

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